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iglide® M250
iglide M250 self-lubricating
bearings are ideally suited for low to medium load applications. Impact
resistance and vibration dampening, wear resistance and the ability to
absorb dirt ingression represent the primary advantages of this bearing
type.
iglide M250 is based on a
thermoplastic alloy, modified for general load resistance and low wear.
A mix of solid lubricants provides the self-lubricating effect during dry
operation as well as a high crystalline level on the surface, thus increasing
wear resistance substantially. (Illustration X)
iglide M250 is primarily
used in the manufacture of agricultural, sports and leisure equipment,
gardening tools, mountings for the construction industry, with furniture,
boat manufacture, medical technology, machinery manufacture as well as
packaging and textile machines.
Special Characteristics
of iglide M250
-
Excellent vibration dampening
characteristics, 250 times better than steel
-
Impact resistant
-
Excellent abrasion resistance
-
Ability to withstand dirt ingression
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Maintenance-free dry operation
due to solid lubricants
-
Quiet operation
-
Suited for slow rotating, oscillating
and all linear motion
-
Possibility of retrofitting
other bearing types
-
Cost effective
-
Dimensionally interchangeable
with most powdered metal bearings
P x V Values
iglide M250 bearings are
designed for low to average loads during continuous operation. Illustration
X depicts the maximum permissible P x V values for dry operation. During
dry operation, iglide M250 has a P x V value of up to 9,800 (psi x fpm).
While iglide M250 does not
stand up well to high rotational speed during dry operation, this material
features extremely high levels of wear resistance during slow rotating,
oscillating and axial motion. Table 16 lists the surface speeds for various
types of operation.
Compressive Strength
iglide M250 has a load capacity
of approximately 1,740 psi at operating temperatures up to 240°F. Temperatures
up to 390°F are possible for short duration. (Illustration X)
iglide M250 flanged bushings
are capable of the same axial pressure through the bearing flange.
Maximum surface speed
for iglide M250 during dry operation in fpm.
|
Rotating
|
Oscillating
|
Linear
|
| Continuous |
295
|
390
|
975
|
| Short Duration |
490
|
590
|
1180
|
Coefficient of friction
During dry operation with
hardened steel, the friction value of iglide M 250 varies between 0.18
and 0.30. Lower friction values can be achieved during lower speeds.
The friction value will decrease
to 0.04 with permanent water or oil lubrication. (Table X)
Coefficients of friction
for Iglide M250 against steel
|
Dry
|
Grease
|
Oil
|
Water
|
| iglide M250 |
0.18 - 0.30
|
0.09
|
0.04
|
0.04
|
| Steel shaft: Hardness 50
HRC, Ra=16-64 rms |
|
|
|
|
The “start-up” capability
during dry operation is excellent for iglide M250. Dynamic and static friction
values are almost identical.
During the start-up phase,
friction values will be higher than average until the microscopic abrasion
has embedded into the shaft surface. Initial, one-time installation lubrication
ensures quiet operation of the bearings from the start.
Operating Temperatures
iglide M250 will reach maximum
performance during operating temperature up to 175°F. The recommended
temperature for continuous operation is 240°F. During cold temperature
operation, iglide M250 maintains its load capacity to -40°F (Table
X).
Operating temperatures for
iglide M250.
|
Wear
|
Continuous
|
Short |
|
Limit
|
Operation
|
Duration
|
|
175°F
|
240°F
|
390°F |
Vibration Dampening Properties
The mecahnical loss factor
for iglide M250 which is applied in measuring vibration dampening properties,
is 250 times higher than for steel. As a result, the bearing operates quietly
and vibratory noise is reduced to a minimum.
Electrical Properties
iglide M250 bearings are
electrically isolating. The specific resistance is > 1013 Ohm/cm.
Radiation Resistance
Restriction apply if iglide
M250 is to be used under the influence of rsadiation. Gamma rays in excess
pof 10 MRad are capable of damaging the material, effecting a 50% reduction
in performance.
Vacuum
iglide M250 can be used
in vacuum environments.
Weather Resistance
iglide M250 is resistant
to UV radiation. It is highly resistant to aging, and is the preferred
choice for outdoor applications being corrosion and ozone resistant.
Chemical Resistance
iglide M250 is resistant
to cleaning materials, benzine, oil, grease, alkaline solutions and several
acid solutions of weak concentration. Please refer to the list of resistance
values on page 16 for further details. Shaft Materials iglide M250 shows
best results in conjunction with hardened steel shafts 50 RC, with a surface
finish of Ra = 16-64 rms. Softer shaft materials may result in high levels
of wear to the shaft. However, softer materials can be used in many applications
with lower load requirements. Please refer to our technical sales engineers
regarding your choice of shaft materials.
Fitting Practice
iglide M250 requires relatively
high bearing tolerances for optimum performance. The excellent damping
characteristics balances the effect of bearing tolerances. While such tolerances
would not be acceptable for metallic bearings, they actually enhance some
of the most significant advantages of iglide M250 bearings, namely wear
resistance and zero maintenance requirements. Running clearances between
shaft and bearing after assembly.
Shaft Materials
iglide M250 shows best results
in conjunction with hardened steel shafts 50 RC, with a surface finish
of Ra = 16-64 rms. Softer shaft materials may result in high levels of
wear to the shaft. However, softer materials can be used in many applications
with lower load requirements. Please refer to our technical sales engineers
regarding your choice of shaft materials.
Running clearances between
shaft and bearing after assembly.
iglide
M250 Running Clearance (in inches)
| Nominal ID |
Max. |
Min. |
| 0.1250 |
0.0039 |
0.0012 |
| 0.1875 |
0.0039 |
0.0012 |
| 0.2500 |
0.0048 |
0.0016 |
| 0.3125 |
0.0048 |
0.0016 |
| 0.3750 |
0.0048 |
0.0016 |
| 0.4375 |
0.0057 |
0.0020 |
| 0.5000 |
0.0057 |
0.0020 |
| 0.6250 |
0.0057 |
0.0020 |
| 0.6875 |
0.0057 |
0.0025 |
| 0.7500 |
0.0069 |
0.0025 |
| 0.8750 |
0.0069 |
0.0025 |
| 1.0000 |
0.0069 |
0.0025 |
| 1.1250 |
0.0069 |
0.0025 |
| 1.2500 |
0.0110 |
0.0032 |
| 1.3750 |
0.0110 |
0.0032 |
| 1.5000 |
0.0110 |
0.0032 |
| 1.6250 |
0.0110 |
0.0032 |
| 1.7500 |
0.0110 |
0.0032 |
| 2.0000 |
0.0110 |
0.0032 |
|
iglide M250
Running Clearance (in mm)
| Nominal ID |
Max. |
Min. |
| 1 mm |
.105 |
.020 |
| 1.5 mm |
.105 |
.020 |
| 2 mm |
.105 |
.020 |
| 2.5 mm |
.105 |
.020 |
| 3 mm |
.105 |
.020 |
| 4 mm |
.135 |
.030 |
| 5 mm |
.135 |
.030 |
| 6 mm |
.135 |
.030 |
| 7 mm |
.166 |
.040 |
| 8 mm |
.166 |
.040 |
| 9 mm |
.166 |
.040 |
| 10 mm |
.166 |
.040 |
| 12 mm |
.203 |
.050 |
| 14 mm |
.203 |
.050 |
| 15 mm |
.203 |
.050 |
| 16 mm |
.203 |
.050 |
| 18 mm |
.203 |
.050 |
| 20 mm |
.247 |
.065 |
| 22 mm |
.247 |
.065 |
| 24 mm |
.247 |
.065 |
| 25 mm |
.247 |
.065 |
| 26 mm |
.247 |
.065 |
| 27 mm |
.247 |
.065 |
| 28 mm |
.247 |
.065 |
| 30 mm |
.247 |
.065 |
| 32 mm |
.302 |
.080 |
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