HEXSERT®

HEXSERT^® Fastening System

Benefits
Technical Information
Order Samples

BENEFITS

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Choice of Head Style:
Available in low-profile or large-flange head styles.
Hard or Soft Metric Design:
Available in either hard-metric or soft-metric body style.
Easy Insertion Into Hole:
Double-diameter body and lead-in chamfer make inset-to-hole orientation simple and fast.
High Performance:
Hexagon body style provides superior torque-to-turn performance over round and splined threaded inserts. Pull-out perfomance is exceptional.
Roll Formed Threads:
Increased thread strength.

TECHNICAL INFORMATION

TSN Series 9688
EURO Low Profile / Series 39101
EURO Large Flange / Series 9498

TSN Series 9688
Material	Finish
Steel	Zinc Plated Yellow Dichromate

Thread
Size

Part
Number

Sheet
Thickness

Recommended
Hexagon
Hole A/F

øA
Max.

øB
Max.

D
Max.

F
Max.

øJ
Max.

M
Nom.

P
Max.

T
Nom.

Min.
Sheet

Max.
Sheet

M4 X 0.7

9688-0413

.020-.064
(0.51-1.63)

.251-.253
(6.38-6.43)

.249
(6.33)

.315
(8.00)

.027
(0.69)

.2507
(6.37)

.39
(10.0)

.34
(8.7)

.410
(10.42)

.29
(7.4)

.260
(6.61)

M5 X 0.8

9688-0514

.020-.080
(0.51-2.03)

.286-.288
(7.26-7.32)

.281
(7.14)

.363
(9.22)

.028
(0.72)

.2857
(7.26)

.48
(12.2)

.42
(10.7)

.465
(11.82)

.28
(7.2)

.250
(6.35)

M6 X 1.0

9688-0619

.030-.115
(0.76-2.92)

.380-.382
(9.65-9.70)

.375
(9.53)

.470
(11.94)

.035
(0.89)

.3792
(9.64)

.59
(15.0)

.50
(12.7)

.575
(14.61)

.38
(9.7)

.345
(8.77)

M6 X 1.25

9688-0821

.036-.128
(0.91-3.25)

.421-.425
(10.70-10.80)

.413
(10.50)

.510
(12.96)

.035
(0.89)

.4200
(10.67)

.65
(16.6)

.56
(14.3)

.630
(16.00)

.41
(10.5)

.375
(9.52)

Note:
1. All dimensions shown in () are millimeters, otherwise imperial.
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EURO Low Profile / Series 39101
Material	Finish
Steel	Zinc Plated Yellow Dichromate

Thread
Size

Part
Number

Sheet
Thickness

Recommended
Hexagon
Hole A/F

øA
(± 0.08)

øB
Across
Corners
Max.

D
(ø0.13)

F
(±0.08)

M
(±0.50)

P
Max.

øS
(±0.08)

T
Nom.

M4 X 0.7

39101-24020

.020-.079
(0.5-2.0)

.236
(6.0)

.232
(5.89)

.307
(7.8)

.020
(0.50)

.232
(5.89)

.413
(10.5)

.236
(6.0)

.206
(5.22)

.213
(5.44)

M5 X 0.8

39101-25030

.020-.118
(0.5-3.0)

.276
(7.0)

.272
(6.91)

.358
(9.1)

.030
(0.76)

.272
(6.91)

.500
(12.7)

.268
(6.8)

.240
(6.10)

.244
(6.2)

M6 X 1.0

39101-26030

.020-.118
(0.5-3.0)

.354
(9.0)

.351
(8.91)

.457
(11.6)

.033
(0.84)

.351
(8.91)

.591
(15.0)

.398
(10.1)

.313
(7.95)

.342
(8.7)

M8 X 1.25

39101-28030

.020-.118
(0.5-3.0)

.433
(11.0)

.429
(10.89)

.559
(14.2)

.041
(1.03)

.429
(10.89)

.689
(17.5)

.449
(11.4)

.394
(10.01)

.386
(9.8)

Note:
1. All dimensions shown in () are millimeters, otherwise imperial.
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EURO Large Flange / Series 9498
Material	Finish
Steel	Zinc Plated Yellow Dichromate

Thread
Size

Part
Number

Sheet
Thickness

Recommended
Hexagon
Hole A/F

øA
(± 0.08)

øB

D
(ø0.13)

F
(±0.08)

M
(±0.50)

P
Max.

R
(±0.10)

øS
(±0.08)

T
Nom.

M4 X 0.7

9498-0415

.020-.079
(0.5-2.0)

.236
(6.0)

.232
(5.89)

.307
(7.8)

.020
(0.50)

.232
(5.89)

.413
(10.5)

.236
(6.0)

.01
(0.4)

.206
(5.22)

.213
(5.44)

M5 X 0.8

9498-0516

.020-.118
(0.5-3.0)

.276
(7.0)

.272
(6.91)

.358
(9.1)

.030
(0.76)

.272
(6.91)

.500
(12.7)

.268
(6.8)

.02
(0.5)

.240
(6.10)

.244
(6.2)

M6 X 1.0

9498-0620

.020-.118
(0.5-3.0)

.354
(9.0)

.351
(8.91)

.457
(11.6)

.033
(0.84)

.351
(8.91)

.591
(15.0)

.398
(10.1)

.03
(0.7)

.313
(7.95)

.342
(8.7)

M8 X 1.25

9498-2823

.020-.118
(0.5-3.0)

.433
(11.0)

.429
(10.89)

.559
(14.2)

.041
(1.03)

.429
(10.89)

.689
(17.5)

.449
(11.4)

.03
(0.7)

.394
(10.01)

.386
(9.8)

M10 X 1.5

9498-2026

.040-.138
(1.0-3.5)

.512-.516
(13.0-13.1)

.507
(12.89)

.736-760
(18.70-19.30)

.079
(2.00)

.507
(12.89)

.827
(21.0)

.520
(13.2)

.03
(0.7)

.463
(11.75)

.476
(12.1)

Note:
1. All dimensions shown in () are millimeters, otherwise imperial.
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